This here is a project that I put off even starting for four years! Despite repeatedly being amazed by other people's use of this common process in their work, I insisted on imagining the possibilites such a simple tool could yield for me rather than actually applying. Well, since my Pogo Droid project is relying on this technique to get finished I decided it was time to build my own vacuum forming rig instead of just reading about it. As you'll see in a bit, the few combined hours of work put into this project would definitely pay off! While not necessarily a build-up, I hope it still serves as inspiration to those who haven't ventured into this realm of our hobby. |
- the whole process- |
- the moment of truth - |
WIth everything completed and allowed to cure, the moment of knowing whether this thing would work or not had finally arrived. I was worried about the vacuum since I was using our only regular house vac. Would it provide enough suction? Only one way to tell! The roll of 3 x 6 foot .020" styrene was ordered from USPlastic.com and appears to be more than enough for many projects to come. | Roll of Plastic Setup ready to go. |
One of my wrenches would serve as the guinea pig for this initial test. As I was heating up the oven to 350 degrees, I realized that I hadn't included a rack to hold up the frame during my planning. I improvised by using two opened and cleaned green bean cans. The cans and frame with plastic all sat atop a foil cookie tray just incase of a mess. |
With the oven heated, I placed the frame in and waited for the plastic to heat up. I found Lasse Henning's tutorial very helpful during this moment. By the way, his website is what initially inspired me to want to build a vacuum form box. Like he said, the plastic quickly sagged and straightened out. About 1 1/2 minutes later it very slowly started to sag again. I quickly took the frame out (with gloves of course) and carefully placed it over the wrench. A flip of the switch on the vacuum and to my delight, the soft plastic was sucked down all around the wrench! After 20 seconds of smiling and allowing the plastic to cool, I turned the vacuum cleaner off and popped the wrench out. To my satisfaction everything worked just as planned! | Success! |
- one very happy joe - |
So there you have it. After fours years, all I needed was a few combined hours of work and some simple materials and bam!, my own vacuum forming machine. I encourage you to build your own box if you haven't already done so but please keep in mind the hazards associated with this technique. Heated plastic releases toxins and playing with heat can burn. Therefore, excercise extreme caution. Kids, have an adult supervise while you do this. As with all things, a little safety and you'll be enjoying your very own vacuum forming box! Thanks for reading! |
© Copyright 2005-2014. All photos of actual models are property of Joe Jimenez and cannot be used without permission. |